Bimetal bushings for track rollers refer to bushings that are made of two different metals, usually combined through a special manufacturing process. This combination of metals offers unique advantages, such as improved wear resistance, higher load-bearing capacity, and better heat dissipation. The outer layer of the bushing is typically made of a harder, more wear-resistant metal, while the inner layer provides better lubrication and corrosion resistance.

Bimetal bushings for track rollers are widely used in various industrial applications, including conveyor systems, material handling equipment, and heavy machinery. They are designed to provide smooth and reliable operation under high loads and challenging conditions. The bimetallic construction ensures durability and longevity, reducing the need for frequent maintenance and replacement.

The use of bimetal bushings for track rollers helps improve the efficiency and performance of machinery and equipment, reducing downtime and operational costs. They are an essential component in ensuring the smooth and efficient operation of industrial systems.

Professional bimetal bearing supplier

bimetal bushings for track roller

Low price,Hight Quality Bimetal bearings can be made in many sizes and forms, including thin-walled, thick-walled, flanged, cylindrical, sintered and oil-impregnated, and more. The Bimetal internal surface of bronze can be channelled with different types of channels depending on and conditions of lubrication in which the bushes can be used.

Bimetal bushing is based on steel and sintered with CuPb10Sn10 or CuSn6Zn6Pb3 as a lining layer.

The strongest type of bimetal bushings and widely applicated in so many fields. This type has the best performance within the range of Cu-Pb alloy construcured bushing. Therefor it has a wide application and is mostly suitable for where is middle speed and high impact etc.

Bimetal bearings are able to handle heavy loads and shock loading conditions. Our bimetal bearings have anti-corrosion capabilities and are easy to install, making them ideal for emergency replacements.

Friction welding bimetal bearing bushing made in china has been widely used in the site of all kinds of construction machinery, such as the supporting wheel, guiding wheel and supporting sprocket wheel of bulldozer, excavator, transporter, etc.

It is an important part in construction machinery. It is made of bimetal rolling bearing and bimetal gasket through friction melting welding.The product USES copper alloy in the contact sliding part of the shaft, which can play a good role in lubrication and protection of the shaft and shaft shoulder when used. The back lining USES steel, which has a stronger bearing capacity and further reduces the material cost.

The product can bear axial and radial load at the same time when it is used. It is suitable for the rotating and swinging of medium and low speed and high load.

Metal and Bimetal Bearings Mining Technologies

VIIPLUS Bushing Materials

VIIPLUS is a market leader in the design and manufacture of innovative, award-winning sliding bearing solutions as well as development of self-lubricating bearings materials handling solutions for rail and ore wagons through strategic partnerships.

bi-metallic bushing is formed from steel strips with alloy lining material. The alloy lined surface can be machined oil grooves, holes, formed Indentations etc according to different application. It is suitable for high load, lower speed oscillation & rotation movement.

We specialise in bespoke application-based bearing solutions, and provide comprehensive OEM Product Support services.

Innovative Materials Handling Bearings Technologies 

Bimetal Metal Bushing

Bimetal bearing: this product is based on high quality low carbon steel, with sintered lead tin bronze alloy CuSn10Pb10 on the surface.The spherical oil cavity rolled on the surface of the alloy is convenient for storing oil and effectively reducing wear.The steel back can be plated with anticorrosive coating as required.Suitable for medium, medium to high speed bearing, and bearing with large impact load, used for rolling bearing, thrust gasket, internal combustion engine connecting rod piston pin bearing on mechanical equipment.

Bimeatl Bushing Split Gap Design

Available in various cylindrical formats, flanged and washer, some of these bushes can be open with a type of joint

Stackers Bearings

custom designs innovative and robust Stackers, providing material stacking bearings solutions for the mining, quarrying and process industrie

Belt Feeders Bearings

VIIPLUS has developed belt feeders bearing to suit the most demanding applications in the mining industry.

Conveyors Bearings

Conveyors Bearings are purpose built for each application and offer unique operational features to allow luffing, slewing and telescoping action as required

• Other options include:Lifting frame bearings Tow bar bearings and wheels bearings
• Belt Reelers Bearings
• Autogenous Scrubbers Bearings
• Specialised Mechanical Handling Bearings

Bimetal Bearings JF800 Bimetal bushing Size and Tolerance

VIIPLUS offers a broad range of sizes, forms and materials in monometallic and bimetallic bearings. Bimetal and metal bearings offer excellent corrosion resistance in industrial outdoor applications and in water, marine and offshore environments. VIIPLUS bearings can be made in many sizes and forms, including thin-walled, thick-walled, flanged, cylindrical, sintered and oil-impregnated, and more. Some popular bearing materials and their benefits include:
Bimetal bearings are able to handle heavy loads and shock loading conditions. Our bimetal bearings have anti-corrosion capabilities and are easy to install, making them ideal for emergency replacements. VIIPLUS( JF800 )bearing is available with stainless steel, carbon steel or bronze backing.
 

Because the matrix is stable as low carbon steel material, so the machining accuracy of the outer diameter of the shaft sleeve has been guaranteed, and there is no need for screw fixation after the product is loaded into the seat hole, relying on interference fit can prevent the phenomenon of going out of the circle.The change of chemical composition of inner surface alloy layer can meet the requirements of different bearing pressure, different service temperature and different sliding speed. The oil groove and oil hole with different structure are designed in the production of friction surface to meet the requirements of different ways of oil adding, prevent shaft biting and adapt to different lubrication conditions.
Widely used in automobile engine, motorcycle clutch, light industrial machinery, construction machinery.
Alloy layer material CuPb10Sn10 or CuSn6Zn6Pb3

Typical Characteristics

Suitable for low speed, heavy load or intermittent movement conditions, lubricating oil film can not form or maintain the occasion;

Suitable for working environment or mechanical structure restrictions, it is difficult to supply oil lubrication occasions;
It is suitable for rotating, reciprocating, swinging, linear and other forms of movement, as well as occasions requiring frequent starting or starting under high load;

Suitable for high or low temperature work, or the environment temperature range of large occasions;Good corrosion resistance, can be used in seawater and other corrosive media such as chemical liquids or gases, as well as water containing sediment or radioactive environment;

Non-water absorption, good dimensional stability, high mechanical strength, good thermal conductivity;
Bearing is thin wall structure, light weight, small volume, suitable for compact design;
Compared with the traditional three-layer composite material, the static load characteristics, wear-resistance, service temperature, dimensional stability and so on under the condition of non-grease lubrication are better;
Compared with copper inlaid self-lubricating material, it is more suitable to work under the condition of small Angle swing, and the price is cheaper.

Range Of Application

The products are applied to water conservancy and hydropower industry: hydraulic machinery: horizontal support slide of hydraulic steel gate, support bearing of hydraulic hoist and closure machine, sand blasting maintenance door bearing, etc.Hydraulic turbine: guide vane shaft sleeve (upper guide, middle guide, lower guide), wheel shaft sleeve, pin shaft sleeve (connecting rod pin, push and pull rod pin, relay piston pin), anti-wear ring plate (thrust ring), anti-wear block, control ring side tile.
Metallurgical industry: die-casting machine bearing, rolling cutting shears (bilateral shears, fixed length shears on the skateboard), etc.
Valve industry: butterfly valve, globe valve, etc.
Others: mining machinery, packaging machinery, construction machinery, heavy machinery, injection molding machine, automobile tire mold, wind turbine, thermal power and other industries.

Technical Data

• Wrapped composite sliding bearing
• Copper-plated or tin-plated steel / bronze
• Low-maintenance
• With lubrication pockets

Properties

• For high load capacity and oscillating movement, as well as for rough operation and temperature load. Long-run lubrication because of lubricant storage.

Materials

• Support materialSteel copper-plated / tin-plated
• Sliding layer CuPb10Sn10

Material Properties

• Specific load capacity static≤ 250 [N/mm2]
• Specific load capacity dynamic≤ 140 [N/mm2]
• Sliding speed≤ 2,5. [m/s] ≤ 5 [m/s] oil lubricated
• Reibungswert **0.04 [µ] to 0.12 [µ] depending on lubrication
• Temperature strain– 40 [°C] to + 250 [°C]
• Max. PV-value2.8 [N/mm² x m/s]
• Percentage contact area > 75 [%]

Tolerance Details

• Housing ØH7
• Bushing inner-Ø after mountingH9
• Shaft tolerancef7 to h8

Maintenance

• is a low-maintenance composite sliding bearing, but primary lubrication is necessary. Oil or grease lubrication  is possible. Due to solid lubricant storages, lubrication clearances are reduced to a minimum!

Caption

Special dimensions are available on request
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