Innovation at Scale: VIIPLUS Self-Lubricating Bearings Shine at BAUMA CHINA 2018
BAUMA CHINA 2018, Asia’s premier trade fair for construction machinery, mining equipment, and industrial innovation, served as a global stage for cutting-edge engineering solutions. Among the standout exhibitors, VIIPLUS emerged as a leader in tribology with its self-lubricating bearings and bronze graphite bushings, designed to redefine durability and efficiency in heavy machinery. This article explores VIIPLUS’s product range, material science, and why their solutions dominated recommendations at the event.
Held from November 27–30, 2018, at the Shanghai New International Expo Centre, BAUMA CHINA 2018 spanned 300,000+ square meters and attracted 3,340+ exhibitors and 200,000+ visitors . The event highlighted advancements in construction, mining, and material handling—a perfect backdrop for VIIPLUS to showcase its maintenance-free bearing solutions.
VIIPLUS specializes in self-lubricating components that eliminate grease dependency, reduce downtime, and enhance operational efficiency. Their product lineup includes:
Cylindrical Bushings: For radial load management in excavators and conveyors.
Flanged Bushings: Prevent axial displacement in high-vibration environments like crane slewing rings.
Thrust Washers: Optimize rotational systems in gearboxes and pumps.
Wear Plates: Extend equipment lifespan in abrasive settings like crushers .
VIIPLUS leverages advanced alloys and composites to address industry-specific challenges:
Material | Composition | Key Properties | Max Load | Temperature Range |
---|---|---|---|---|
Bronze Graphite | Cu + Sn + Graphite | Low friction, heat dissipation | 150 MPa | -50°C to +250°C |
Aluminum Bronze | Cu + Al + Fe + Ni | High strength, corrosion resistance | 250 MPa | -30°C to +300°C |
PTFE Composite | Steel + PTFE + Bronze | Chemical resistance, zero contamination | 200 MPa | -200°C to +280°C |
Why This Matters:
Bronze Graphite excels in high-heat environments like kiln systems.
Aluminum Bronze withstands abrasive materials in mining crushers.
PTFE Composite resists acidic/alkaline fluids in chemical processing.
VIIPLUS bearings are critical in industries demanding reliability under stress:
Use Case: Excavator swing reducers, bulldozer track joints.
Material: Aluminum Bronze for shock absorption.
Benefit: 40% longer lifespan vs. traditional bearings.
Use Case: Crusher rotor bushings, conveyor idlers.
Material: PTFE composites to resist abrasive ore particles.
Benefit: Reduces maintenance costs by 60%.
Use Case: Crane sheaves, forklift mast guides.
Material: Graphite bronze for low-noise operation.
Benefit: Eliminates lubrication-induced contamination risks.
Factor | Traditional Bearings | VIIPLUS Self-Lubricating Bearings |
---|---|---|
Maintenance | Weekly greasing required | None (embedded lubricants) |
Lifespan | 6–12 months | 3–8 years |
Environmental Impact | Oil leakage risks | Eco-friendly, NSF-certified options |
Load Capacity | Up to 120 MPa | Up to 250 MPa (Aluminum Bronze) |
At BAUMA CHINA 2018, VIIPLUS demonstrated PTFE composite bushings in a hydraulic excavator prototype. Results included:
30% Lower Friction: Smoother operation in abrasive soil conditions.
Annual Savings: $15,000+ in avoided lubrication and downtime costs.
Custom Engineering:
Tailored designs for niche applications (e.g., high-temperature kiln bushings).
CAD-driven load optimization for critical components.
Global Compliance:
ISO 9001-certified manufacturing with REACH and RoHS compliance.
Cost Efficiency:
20–40% lower lifetime costs vs. EU/US alternatives.
IoT-Enabled Bearings: Sensors for real-time wear monitoring.
Recyclable Materials: Bio-based PTFE and eco-friendly alloys.
3D-Printed Customization: Rapid prototyping for complex geometries.
BAUMA CHINA 2018 solidified VIIPLUS’s reputation as a pioneer in self-lubricating bearing technology. By merging advanced materials, precision engineering, and maintenance-free operation, their solutions empower industries to achieve unprecedented efficiency and durability.